Manufacturing Execution Systems
Work order tracking, production scheduling, and shop-floor data capture built to ISA-95 structure. Supervisors see live progress against plan instead of yesterday's spreadsheet.
Industry Solutions
Manufacturing Automation Software
MES, IIoT monitoring, and predictive maintenance platforms that have connected 200+ machines and cut unplanned downtime by 25%.
Most factories already generate the data needed to run faster — it just dies inside isolated PLCs, paper logs, and end-of-shift spreadsheets. Devlex Infotech builds Industry 4.0 platforms that pull live data from your machines into MES dashboards, predictive maintenance models, and quality systems your operators actually use.
Across 12+ Industry 4.0 projects we have connected 200+ machines using OPC UA and MQTT, helping plants cut unplanned downtime by 25% and lift OEE measurably within two quarters. We integrate with your existing ERP and PLCs — no rip-and-replace required on the shop floor.
OPC UAMachine Data Integration
14-20 wksTypical First Release
From $35Advanced Feature Work
What We Build
Manufacturing Automation System We Deliver
IIoT Machine Monitoring
OPC UA and MQTT connectivity streaming machine states, counts, and conditions into real-time OEE dashboards. Most plants discover 10-15% hidden capacity within the first month of visibility.
Predictive Maintenance Platforms
Vibration, temperature, and fault-code analytics that flag failures days before they stop a line. Maintenance shifts from calendar-based guesswork to condition-based precision.
Quality Management Systems
Digital inspection checklists, SPC charts, and non-conformance workflows with full traceability. Audit preparation drops from weeks of binder hunting to a few clicks.
Digital Twin & Simulation
Virtual models of lines and processes for what-if analysis on throughput, changeovers, and layout. Test expensive decisions in software before committing capital.
ERP Integration & Shop-floor Apps
Tablet-first operator apps connected to SAP, Oracle, and Dynamics for orders, materials, and confirmations. Data is entered once, at the source, and flows everywhere.
Key Features
Features That Set Your Platform Apart
- Real-time OEE Dashboards
- Machine Condition Monitoring
- Production Scheduling
- Downtime Tracking & Alerts
- Quality Inspection Checklists
- Inventory & BOM Management
- Predictive Maintenance Alerts
- Energy Consumption Tracking
- Batch & Lot Traceability
- Operator Mobile Apps
Compliance First
Built To Meet Industry Standards
ISA-95OPC UAISO 9001IEC 62443FDA 21 CFR Part 11
Who We Serve
Built For Every Player In The Ecosystem
From early-stage startups to established enterprises, we tailor solutions to your scale.
- Automotive manufacturers & suppliers
- Pharmaceutical manufacturers
- Food & beverage processors
- Electronics & semiconductor plants
- Textile & apparel mills
- Heavy machinery makers
- Chemical & process plants
- Contract manufacturers
Technologies
Stack We Rely On
Modern, battle-tested technologies chosen for reliability and scale.
- Python
- Node.js
- React
- AWS IoT Core
- Azure IoT Hub
- MQTT
- TimescaleDB
- TensorFlow
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0Projects Delivered
0Global Clients
0In-house Experts
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0Code Ownership
How We Work
What You Get In Writing
Terms that go into every agreement we sign. See all client commitments.
A Written Price Before Work Starts
Every job gets a scope and a number in writing first — a fixed price for defined work, or an hourly rate with a capped estimate. If scope changes, we re-quote before we build, not after.
You Own the Code
Source code, designs, and data are yours. We work in your repository where possible, hand over full documentation, and transfer everything at the end. No license fees, no hostage situations.
NDA Before You Share Anything
We sign your NDA — or send ours — before the first technical conversation. Your idea, your data, and your customer information stay confidential during and after the engagement.
FAQ
Manufacturing Automation System — FAQs
Everything you need to know before starting your project. Still have questions? Talk to our team.
A machine monitoring and OEE pilot for one line typically costs $20,000-$45,000; a full MES or predictive maintenance platform runs $60,000-$150,000. We recommend starting with a pilot line so ROI is proven before plant-wide investment.
A pilot line goes live in 8-12 weeks; full MES deployments take 5-8 months depending on machine diversity and ERP integration depth. Production never stops — we install and commission during planned maintenance windows.
Yes. For legacy equipment we use retrofit sensors, current transformers, and PLC gateways to extract run states and counts without modifying machine controls. Roughly half the machines we have connected predate built-in connectivity.
We follow IEC 62443 practices: network segmentation between OT and IT, one-way data flows where appropriate, certificate-based device authentication, and no direct internet exposure for PLCs. Security architecture is reviewed with your team before any device is connected.
We build certified-pattern integrations with SAP (including S/4HANA), Oracle, and Microsoft Dynamics for orders, confirmations, and inventory movements. Shop-floor data posts to ERP automatically, eliminating end-of-shift manual entry.
See Your Factory's Hidden Capacity in Real Time
Start with a free shop-floor digitization assessment — we will identify your highest-ROI line for a connected pilot.